Carrier AQUAZONE 50PSW036-360 Manuale delle Istruzioni

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53500054-01 Printed in U.S.A. Form 50PSW-2SI Pg 1 7-09 Replaces: 50PSW-1SI
Installation, Start-Up, and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . .1,2
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Step 1 — Check Jobsite . . . . . . . . . . . . . . . . . . . . . . . . 2
Step 2 — Check Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
STORAGE
•PROTECTION
•INSPECT UNIT
Step 3 — Locate Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 4 — Mount Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Step 5 — Connect Piping. . . . . . . . . . . . . . . . . . . . . . . . . 5
WATER SUPPLY AND QUALITY
WATER LOOP APPLICATIONS
GROUND-WATER APPLICATIONS
GROUND-LOOP APPLICATIONS
UNIT LOAD PIPING
Step 6 — Wire Electrical Connections . . . . . . . . . . . . 7
POWER CONNECTION
SUPPLY VOLTAGE
EXTERNAL LOOP POWER CONNECTION
208-V OPERATION
460-V OPERATION
Step 7 — Wire Low Voltage Connections . . . . . . . . 15
THERMOSTAT CONNECTIONS
WATER FREEZE PROTECTION
ACCESSORY CONNECTIONS
WATER SOLENOID VALVES
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
System Checkout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FIELD SELECTABLE INPUTS . . . . . . . . . . . . . . . .16,17
Complete C Control Jumper Settings. . . . . . . . . . . 16
Complete C Control DIP Switches. . . . . . . . . . . . . . 16
Deluxe D Control Jumper Settings . . . . . . . . . . . . . 16
Deluxe D Control DIP Switches . . . . . . . . . . . . . . . . 16
Deluxe D Control Accessory Relay
Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19
Operating Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unit Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Scroll Compressor Rotation. . . . . . . . . . . . . . . . . . . . . 17
Flow Regulation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cleaning and Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Antifreeze . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cooling Tower/Boiler Systems . . . . . . . . . . . . . . . . . . 19
Ground Coupled, Closed Loop and Plateframe
Heat Exchanger Well Systems . . . . . . . . . . . . . . . . 19
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19,20
Power Up Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Units with Aquazone Complete C Control . . . . . . . 19
Units with Aquazone Deluxe D Control . . . . . . . . . . 19
SYSTEM TEST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20,21
Page
Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Retry Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Aquazone Deluxe D Control LED Indicators . . . . . 21
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21,22
Water Coil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Refrigerant System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Condenser Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Checking System Charge . . . . . . . . . . . . . . . . . . . . . . . 22
Refrigerant Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Air Coil Fan Motor Removal . . . . . . . . . . . . . . . . . . . . . 22
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . 22-24
50PSW START-UP CHECKLIST . . . . . . . . . . . CL-1,CL-2
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All other
operations should be performed by trained service personnel.
When working on air-conditioning equipment, observe precau-
tions in the literature, tags and labels attached to the unit, and
other safety precautions that may apply.
Improper installation, adjustment, alteration, service, main-
tenance, or use can cause explosion, fire, electrical shock or
other conditions which may cause personal injury or property
damage. Consult a qualified installer, service agency, or your
distributor or branch for information or assistance. The
qualified installer or agency must use factory-authorized kits or
accessories when modifying this product. Refer to the individ-
ual instructions packaged with the kits or accessories when
installing.
Follow all safety codes. Wear safety glasses and work
gloves. Use quenching cloth for brazing operations. Have fire
extinguisher available. Read these instructions thoroughly and
follow all warnings or cautions attached to the unit. Consult
local building codes and the National Electrical Code (NEC)
for special installation requirements.
Understand the signal words — DANGER, WARNING,
and CAUTION. DANGER identifies the most serious hazards
which will result in severe personal injury or death. WARN-
ING signifies hazards that could result in personal injury or
death. CAUTION is used to identify unsafe practices, which
would result in minor personal injury or product and property
damage.
IMPORTANT: Read the entire instruction manual before
starting installation.
AQUAZONE
50PSW036-360
Water-to-Water Source Heat Pump
with PURON
®
Refrigerant (R-410A)
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1 2 3 4 5 6 ... 27 28

Sommario

Pagina 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Pagina 2

10Fig. 6 — Typical Aquazone™ 50PSW360 Complete C and LON Controller Control Wiring, 3-PhaseComplete C Complete C COMPLETE C COMPLETE C COMPLETE C 2 C

Pagina 3 - SIZE 120

11Fig. 7 — Typical Aquazone™ 50PSW036-180 Complete C Control Wiring, 3-PhaseComplete CComplete CComplete CComplete CComplete C 1 Complete C 2LEGENDP1

Pagina 4

12Deluxe DDeluxe DDELUXE DDELUXE DDELUXE D 2DELUXE D 1*Optional.NOTES:1. Compressor motor thermally protected internally.2. All wiring to the unit mus

Pagina 5

13Deluxe DDeluxe DDELUXE DDELUXE DDELUXE D 1DELUXE D 2*Optional.NOTES:1. Compressor motor thermally protected internally.2. All wiring to the unit mus

Pagina 6

14YWOGRCAL1AL2ACRCMP1FANPWRHS1/EXH/RVSPREMIERLINKCRCOMPLETECCONTROLJ4J6J5J8J1PWRSPSALWCMPSAFETTTY1GRCAL1CMP1FANPWRPREMIERLINKDELUXEDCONTROLJ4J8J1PWRCM

Pagina 7

15SUPPLY VOLTAGE — Operating voltage to unit must bewithin voltage range indicated on unit nameplate.Voltages between phases must be balanced within 2

Pagina 8 - A50-8433

16WATER SOLENOID VALVES — Water solenoid valvesmay be used on variable flow systems and ground water instal-lations. A typical well water control va

Pagina 9

17Deluxe D Control Accessory Relay Configura-tions (See Tables 4 and 5) — The following acces-sory relay settings are applicable for Deluxe D control

Pagina 10 - A50-8434

18If the suction pressure does not drop and the dischargepressure does not rise to normal levels:1. Turn off power to the unit. Install disconnect tag

Pagina 11 - Complete C

19Alcohols and glycols are commonly used as antifreezeagents. Freeze protection should be maintained to 15 F belowthe lowest expected entering loop te

Pagina 12 - A50-8136

2Recognize safety information. This is the safety alertsymbol ( ). When you see this symbol on the unit and ininstructions or manuals, be alert to the

Pagina 13 - A50-8137

20Output EH2 will be off if FP1 is greater than 45 F and FP2(when shorted) is greater than 110 F during Heating Stage 3mode. This condition will have

Pagina 14

21Table 12 — Aquazone™ Deluxe D Control Current LED Status and Alarm Relay OperationsLEGEND NOTES:1. If there is no fault in memory, the Fault LED wil

Pagina 15 - Connector

22need to be cleaned in an open water tower system due toinduced contaminants.Local water conditions may cause excessive fouling orpitting of tubes. C

Pagina 16

23Table 13 — TroubleshootingLEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONMain Power Problems X X Green Status LED Off Check line voltage circuit

Pagina 17

24Table 13 — Troubleshooting (cont)LEGENDFAULT HEATING COOLING POSSIBLE CAUSE SOLUTIONOnly Compressor Runs X X Thermostat wiring Check G wiring at hea

Pagina 19

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Pagina 20 - Off On

CL-150PSW START-UP CHECKLISTCUSTOMER:___________________________ JOB NAME: _______________________________________MODEL NO.:__________________________

Pagina 21

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Pagina 22

3LEGENDNOTES:1. Dimensions shown inches.2. HACR circuit breaker in U.S.A. only.50PSW UNITSIZEOVERALL CABINETWATER CONNECTIONSELECTRIC ACCESS PLUGS1234

Pagina 23 - Table 13 — Troubleshooting

4PROTECTION — Once the units are properly positioned onthe jobsite, they must be covered with either a shipping carton,vinyl film, or an equivalent pr

Pagina 24

5Step 5 — Connect Piping — Depending on the appli-cation, there are 3 types of WSHP piping systems to choosefrom: water loop, ground-water and ground

Pagina 25

6Table 2 — Water Quality GuidelinesLEGEND*Heat exchanger materials considered are copper, cupronickel,304 SS (stainless steel), 316 SS, titanium.†Clos

Pagina 26

7Step 6 — Wire Electrical ConnectionsAll field-installed wiring, including the electrical ground,MUST comply with the National Electrical Code (NEC) a

Pagina 27 - TEMPERATURES

8AL — Alarm Relay ContactsCB — Circuit BreakerCC — Compressor ContactorCOMP — CompressorFP1 — Sensor, Source Low Temp ProtectionFP2 — Sensor, Load Low

Pagina 28 - (DEG F)

9LEGENDFig. 5 — Typical Aquazone™ 50PSW036-180 Complete C Control Wiring, Single-PhaseComplete CComplete CSolenoid CoilThermistorGroundIndicator Light

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