Carrier 62E Manuale Utente

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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Catalog No. 04-53620007-01 Printed in U.S.A. Form 62E-C1SI Pg 1 8-10 Replaces: New
Installation, Start-Up and
Service Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . . . . . . 1
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
Step 1 — Inspect the Unit. . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 2 — Install Combination Roof Curb
(62EB-EU Units)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 3 — Install Drop in Damper Box
(62EB-EU Units) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Step 4 — Install Horizontal Base and Transition
(62EB-EU and 62E2-E7 Units)
. . . . . . . . . . . . . . . . . . . . 7
Step 5 — Install Standard Roof Curb . . . . . . . . . . . . . . 14
VERTICAL STAND-ALONE APPLICATIONS
HORIZONTAL STAND-ALONE APPLICATIONS
Step 6 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . . 16
Step 7 — Make Electrical Connections . . . . . . . . . . 17
POWER SUPPLY
ELECTRICAL CONNECTIONS
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-32
Unit Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Rain Hoods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Energy Recovery Wheel. . . . . . . . . . . . . . . . . . . . . . . . . 22
DRIVE BELT
•AIR SEALS
Airflow Settings and Adjustments. . . . . . . . . . . . . . . 22
UNITS WITH EZERV CONROL OPTION
Operating Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
ComfortLink™ Interface Device . . . . . . . . . . . . . . . . . 27
Optional BACnet or LON Communications
Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-36
Removing and Installing Non-Segmented
Wheel for Cleaning (62EB,E7 Units) . . . . . . . . . . . 32
Removing and Installing Non-Segmented Wheel
for Cleaning (62ECC and 62E2C Units). . . . . . . . 33
Removing Wheel Segments for Cleaning (62ECD,
62ED-EU, 62E2D, and 62E3-E6 Units) . . . . . . . . . 33
Installing Wheel Segments. . . . . . . . . . . . . . . . . . . . . . . 33
Wheel Drive Motor and Pulley Replacement
(62EC-EU and 62E2-E6 Units) . . . . . . . . . . . . . . . . . 34
Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
ALTERNATE BELT REPLACEMENT METHODS
Removing the Service Door . . . . . . . . . . . . . . . . . . . . . 35
Replacing a Blower (All ERV Cabinets Except
62EB and 62E7 Units) . . . . . . . . . . . . . . . . . . . . . . . . . 35
EXHAUST SIDE
SUPPLY SIDE
Replacing a Blower (62EB and 62E7
Size Cabinets). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
EXHAUST OR SUPPLY SIDE
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36,37
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Air Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Page
Wheel Drive Components . . . . . . . . . . . . . . . . . . . . . . . 37
Air Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Replacing the Throwaway Filters . . . . . . . . . . . . . . . . 37
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . .CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform the basic maintenance
functions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service
personnel. When working on air-conditioning equipment,
observe precautions in the literature, tags and labels attached to
the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work
gloves. These instructions describe how to install, start up, and
service 62E energy recovery ventilator (ERV) units.
GENERAL
The 62E ERV units recover energy from building exhaust
air and pre-condition ventilation air. See Tables 1A-2B for unit
data. All 62EB-62EU units are configured for vertical dis-
charge (through the bottom). Vertical units may be installed on:
a stand-alone roof curb
a combination curb for direct coupled connection to a
rooftop unit
If horizontal supply and return is desired using a vertical
unit, the vertical unit may be installed on a horizontal supply/
return base.
NOTE: The horizontal supply/return base accessory includes a
roof curb. The horizontal supply/return base should NOT be
used with a stand-alone roof curb.
All 62E2-62E7 units are configured for horizontal discharge
(through the side). Horizontal units may be installed on a
stand-alone roof curb.
DIRECT COUPLED APPLICATIONS (Vertical) — The
ERV unit can be installed directly coupled to a RTU (rooftop
unit). For vertical (through the roof) applications, the connec-
tion between the 62EB-62EU ERV unit and the RTU may be
WARNING
Electrical shock can cause personal injury and death. Shut
off all power to this equipment during installation. There
may be more than one disconnect switch. Tag all discon-
nect locations to alert others not to restore power until work
is completed.
62E
Energy Recovery Ventilators
50 Hz
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1 2 3 4 5 6 ... 39 40

Sommario

Pagina 1 - Service Instructions

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Pagina 2

10Fig. 5 — Typical Installation with Drop-in Damper Box*Field provided.Fig. 4 — Roofing Materials — RecommendationENDSIDEFig. 6 — Assembling the Roof

Pagina 3

11Fig. 7 — 62EB-62EU Unit Curb Dimensions62EUNITTYPEDIMENSIONA (in.)DIMENSIONB (in.)DIMENSIONC (in.)B 27.221 24.721 10.861C 34.721 32.221 14.611D 40.5

Pagina 4

12 Fig. 8 — Typical 62EB-EU Unit Installation with Horizontal Base and Horizontal Transition25.00NOTE: All dimensions shown in inches.a62-378HVAC UNIT

Pagina 5

13CLEARANCE"A"CLEARANCE"B"CLEARANCE36.000DUCT CONNECTIONSPACE IF NO HOODS"C"SEE NOTE 3FIELD TERMINAL STRIPACCESSOUTSIDE

Pagina 6

14ASSEMBLE THE ROOF CURB — Connect the curb sideand the curb end. Insert the tabs on the curb end into the slotson the curb sides. See Fig 6. Press

Pagina 7

15Apply the factory provided gasketing material to the top ofthe horizontal base. Follow the rigging directions in theStep 6 — Rig and Place Unit sect

Pagina 8 - TOP VIEW

16manufactured duct and attach to the supply and exhaust open-ings on the horizontal box.Step 6 — Rig and Place Unit — To transfer the unitfrom the sh

Pagina 9

17Step 7 — Make Electrical ConnectionsPOWER SUPPLY — The electrical characteristics of theavailable power supply must agree with the unit nameplat

Pagina 10 - *Field provided

18Table 4 — Supply and Exhaust Fans Electrical Data LEGENDFANOPTION62ECHASSISUNITV-PhFAN MOTORV-Ph W FLA QtyA B,7115-1 115-1 455 3.96 1230-1 23

Pagina 11

19Table 4 — Supply and Exhaust Fans Electrical Data (cont) LEGENDTable 5 — Electric Heat Electrical Data LEGENDFANOPTION62ECHASSISUNITV-

Pagina 12

2made with the use of a combination roof curb or by using thedrop in damper box accessory. The combination roof curb is asingle curb that supports bot

Pagina 13 - ERV AIR DIVIDER SHOWING

20Table 5 — Electric Heat Electrical Data (cont) LEGENDHEATERUNIT AND HEATERV-Ph62E CHASSISkW FLA2562.83 230-3 H,K,L,M,N,P,R,S,5,631.42 400-3 H

Pagina 14

21ERV OPTION BOARD #1ERV OPTION BOARD #2Fig. 14 — Typical Wiring Schematic

Pagina 15 - SCALE 1 : 3

22START-UPUse the following information to check unit PRIOR to start-up.Unit Preparation — Check that the unit has been in-stalled in accordance with

Pagina 16 - BEFORE INSTALLING ON CURB)

23Table 6 — Airflow vs. Pressure Drop Across ERV WheelNOTE: Pressure sensing ports are provided on both sides of theERV wheel for testing and balancin

Pagina 17 - FORK POCKETS

24Table 6 — Airflow vs. Pressure Drop Across ERV Wheel (cont)NOTE: Pressure sensing ports are provided on both sides of theERV wheel for testing and b

Pagina 18 - Qty — Quantity

25button again to return to the main screen. Replace the user con-trol cover.Modulating CO2 with Balanced Air Option (Fig. 20) —This option allo

Pagina 19

26FALSETRUEFALSEFALSEFALSEFALSEFALSEFALSEFALSEFALSETRUETRUETRUETRUETRUETRUETRUETRUEERV Wheel OffSupply Blower OffExhaust Blower Off2-Pos Motor ClosedW

Pagina 20

27MOTORIZED DAMPERS — Units may have an optionaltwo-position outside-air damper, exhaust-air damper, or both.The dampers will modulate closed when the

Pagina 21 - ERV OPTION BOARD #2

28 Fig. 25 — UPC Open Controller87654321098765432109BACNETBAUD RATEDIP SWITCHESADDRESSROTARYSWITCHESPOWER LEDRUN LEDERROR LEDBACNETCONNECTION(BAS PO

Pagina 22

29Table 8 — MS/TP Wiring Recommendations LEGENDTO ADDRESS THE UPC OPEN CONTROLLER — Theuser must give the UPC Open contro

Pagina 23

3Table 1A — Physical Data — SI (cont)LEGENDUNIT 62E LD LG MD MG ND NG PD PGNOMINAL CAPACITY (L/s) 3585 4340 2830 5100 5200 6500 5950 7080CAPACITY RA

Pagina 24

30adding the MAC address to the end of the Network Number.The Network Number of a new UPC Open controller is 16101,but it can be changed using i-Vu® T

Pagina 25 - Press the

31Table 12 — Network Points ListREMOTE BP SENSOR (AV:11) — This parameter is onlyapplicable if the ERV is running in a building pressure basedmode of

Pagina 26

32SENSOR ENABLE (BV:12) is set to 0, then the ERV will usethe DCV CO2 INSIDE (AV:2) parameter. Any value can bewritten into this parameter. The ERV wi

Pagina 27 - Interface —

33engages the notch at the end of the shaft when reinstallingthe wheel.4. Pull the wheel straight off the shaft. Handle wheel withcare to prevent dist

Pagina 28 - Fig. 26 — Network Wiring

34NOTE: The 62EBA, 62EBC, 62ECC, 62E7A, 62E7C, and62E2C units contain non-segmented wheels which must becompletely removed to be cleaned.1. Begin by p

Pagina 29 - 1's

356. Reinstall the bearing onto the wheel shaft, being carefulto engage the 2 locating pins into the holes in the bearingsupport beam. Secure the bear

Pagina 30 - (mode no. 2)

36Replacing a Blower (62EB and 62E7 Units)EXHAUST OR SUPPLY SIDE — Turn off the power to theunit. Remove all of the screws from the top panel. Pry the

Pagina 31

37as a feeler gage, position paper between the wheel surface anddiameter seals. Adjust seals towards wheel surface until a slightfriction on the feele

Pagina 32

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Pagina 34 - Belt Replacement

4Table 1B — Physical Data — EnglishLEGENDUNIT 62E BA/7A BC/7C CC/2C CD/2D CG/2G DD/3D DG/3GNOMINAL CAPACITY (cfm) 350 500 1000 900 1100 1300 1600CAP

Pagina 35 - 62EB and 62E7 Units)

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.Cata

Pagina 36 - MAINTENANCE

5Table 1B — Physical Data — English (cont)LEGENDUNIT 62E LD LG MD MG ND NG PD PGNOMINAL CAPACITY (cfm) 7,600 9,200 6,000 10,800 11,000 13,800 12,600

Pagina 37 - Feeler Gage

6Table 2A — Supply/Exhaust Fan Options Physical Data — SITable 2B — Supply/Exhaust Fan Options Physical Data — EnglishDIRECT COUPLED APPLICATIONS (Hor

Pagina 38 - TROUBLESHOOTING

7ASSEMBLE THE ERV ROOF CURB — Connect the curbside and the curb end. Insert the tabs on the curb end into theslots on the curb sides. See Fig. 6. Pr

Pagina 39

8LEFT SIDETOP VIEW Fork Pockets (Remove Before Installing on Curb)62E UNIT TYPEDIMENSIONS (in.)ABCDEFGH I JB 31.138 36.000 36.000 37.645 34.559 5.850

Pagina 40 - II. DESIGN INFORMATION:

9LEFT SIDE TOP VIEW Fork Pockets (Remove Before Installing on Curb)62E UNIT TYPEDIMENSIONS (in.)ABCH I JKLMNL 82.750 30.000 85.000 85.536 76.471 36.98

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