Carrier Condensing gas furnace Istruzioni per gli Interventi

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58MVB
4-Way Multipoise
Variable-Capacity Condensing Gas Furnace
Installation, Start-Up, and Operating Instructions
For Sizes 040—120, Series 100
NOTE: This furnace can be installed as a direct vent (2-pipe)
or non-direct vent (1-pipe)
condensing gas furnace.
This symbol indicates a change since the last issue.
Index Page
SAFETY CONSIDERATIONS.....................................................2
DIMENSIONAL DRAWING........................................................3
Clearances to Combustibles......................................................4
CODES AND STANDARDS........................................................5
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........6
INTRODUCTION..........................................................................6
APPLICATIONS............................................................................6
General......................................................................................6
Upflow Applications.................................................................6
Downflow Applications............................................................8
Horizontal Left (Supply-Air Discharge) Applications ..........10
Horizontal Right (Supply-Air Discharge) Applications ........12
LOCATION..................................................................................14
General....................................................................................14
Low-Heat Only Installation....................................................15
Furnace Location Relative to Cooling Equipment................16
Hazardous Locations...............................................................16
Furnace Location and Application.........................................16
AIR FOR COMBUSTION AND VENTILATION ....................17
INSTALLATION.........................................................................19
Leveling Legs (If Desired).....................................................19
Installation In Upflow or Downflow Applications................20
Installation In Horizontal Applications..................................20
Air Ducts.................................................................................20
General Requirements.......................................................20
Ductwork Acoustical Treatment .......................................20
Supply-Air Connections....................................................20
Return-Air Connections.....................................................22
Filter Arrangement..................................................................23
Bottom Closure Panel.............................................................23
Gas Piping...............................................................................24
Electrical Connections............................................................25
115-v Wiring......................................................................25
24-v Wiring........................................................................27
Accessories ........................................................................27
Removal of Existing Furnaces from
Common Vent Systems.....................................................27
Combustion-air and Vent Pipe Systems ................................27
Condensate Drain.........................................................................40
General....................................................................................40
Application..............................................................................41
Condensate Drain Protection..................................................42
START-UP, ADJUSTMENTS AND SAFETY CHECK...........42
General....................................................................................42
Select Setup Switch Positions................................................43
Prime Condensate Trap With Water......................................44
Purge Gas Lines......................................................................44
Sequence of Operation............................................................44
Single-Stage Thermostat and Two-Stage Heating
(Adaptive Mode)..........................................................45
Two-Stage Thermostat and Two-Stage Heating ..............46
Cooling Mode....................................................................46
Thermidistat Mode ............................................................47
Super-Dehumidify Mode...................................................47
Continuous Blower Mode .................................................47
Heat Pump.........................................................................48
Component Test.................................................................48
Adjustments .............................................................................48
Set Gas Input Rate ............................................................48
Set Temperature Rise ........................................................56
Set Thermostat Heat Anticipator ......................................56
A93040
NOTE: Read the entire instruction
manual before starting the installation.
ama
CERTIFIED
®
REGISTERED
ISO 9001:2000
As an ENERGY STAR®
Partner, Carrier Corpora-
tion has determined that
this product meets the EN-
ERGY STAR® guidelines
for energy efficiency.
Fig. 1—Multipoise Orientations
A93041
UPFLOW
DOWNFLOW
HORIZONTAL
LEFT
AIRFLOW
AIRFLOW
AIRFLOW
AIRFLOW
HORIZONTAL
RIGHT
Visit www.carrier.com
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 1 4
Tab 6a 8a
PC 101 Printed in U.S.A. Catalog No. 58MVB-1SI Pg 1 8-05 Replaces: 58MVP-16SI
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1 2 3 4 5 6 ... 59 60

Sommario

Pagina 1 - For Sizes 040—120, Series 100

58MVB4-Way MultipoiseVariable-Capacity Condensing Gas FurnaceInstallation, Start-Up, and Operating InstructionsFor Sizes 040—120, Series 100NOTE: This

Pagina 2

(b.) Connect tube to condensate trap.(c.) Clamp tube to prevent any condensate leakage.(2.) Condensate Trap Located on Right Side of Casing(a.) Route

Pagina 3 - Dimensions (In.)

CONDENSATE TRAP LOCATIONThe condensate trap must be removed from the factory-installedblower shelf location and relocated in selected application loca

Pagina 4 - INSTALLATION

b. Route extended collector box pressure tube to relief portconnection on condensate trap.c. Determine appropriate length, cut, and connect tube.d. Cl

Pagina 5 - Fig. 4—Return-Air Temperature

NOTE: The auxiliary junction box (J-box) MUST be relocated toopposite side of furnace casing. (See Fig. 13.) See ElectricalConnection section for J-bo

Pagina 6

PRESSURE SWITCH TUBINGOne collector box pressure tube (pink label) is factory connected tothe pressure switch for use when furnace is installed in UPF

Pagina 7 - Fig. 6—Condensate Trap

UNIT DAMAGE HAZARDThis gas furnace may be used for construction heat providedthat:-The furnace is permanently installed with all electricalwiring, pip

Pagina 8 - Trap Location

UNIT DAMAGE HAZARDFailure to follow this caution may result in minor property orunit damage.The furnace can operate in the high-heat mode when certain

Pagina 9 - (Left-Hand Trap Installation)

NON-DIRECT VENT (1-PIPE) APPLICATIONUNIT DAMAGE HAZARDFailure to follow this caution may result in intermittent unitoperation.Do not install furnace i

Pagina 10

3. ONE OUTDOOR OPENING requires:a. 1 square inch of free area per 3,000 Btuh (734 mm2/kW)for combined input of all gas appliances in the space perTabl

Pagina 11

When combustion air ducts are used, they must be of the samecross sectional area as the free area of the openings to which theyconnect. The minimum di

Pagina 12 - pipe section is recommended

Check Safety Controls...56Check Primary Limit Control ...

Pagina 13

4. Adjust outside nut to provide desired height, and tighten insidenut to secure arrangement.NOTE: Bottom closure must be used when leveling legs are

Pagina 14

Table 3—Opening Dimensions (In.)FURNACECASINGWIDTHAPPLICATIONPLENUM OPENING FLOOR OPENINGABCD17-1/2Upflow Applications 16 24-1/8 16-5/8 24-3/4Downflow

Pagina 15 - Fig. 17—Freeze Protection

RETURN AIR CONNECTIONSFIRE HAZARDFailure to follow this warning could result in fire, personalinjury, or death.Never connect return-air ducts to the b

Pagina 16

portion of return-air duct. Bypass humidifier connections shouldbe made at ductwork or coil casing sides exterior to furnace.Step 5—Filter Arrangement

Pagina 17 - TO BURNERS

To remove bottom closure panel, perform following:1. Tilt or raise furnace and remove 2 screws holding front fillerpanel. (See Fig. 29.)2. Rotate fron

Pagina 18

Step 8—Electrical ConnectionsSee Fig. 32 for field wiring diagram showing typical field 115-vand 24-v wiring. Check all factory and field electrical c

Pagina 19 - 6" MIN

by power supply is sufficient to handle load imposed by thisequipment. Refer to rating plate or Table 6 for equipment electricalspecifications.Make al

Pagina 20

SETUP SWITCHES (SW1)The furnace control has 8 setup switches that may be set to meetthe application requirements. Position these setup switches for th

Pagina 21

CARBON MONOXIDE POISONING HAZARDFailure to follow the steps outlined below for each applianceconnected to the venting system being placed into operati

Pagina 22 - 8-IN. HEX NUT

Fig. 36—Wiring Diagram A02291LEGENDJUNCTIONTERMINALCONTROL TERMINALFACTORY POWER WIRING (115VAC)FACTORY CONTROL WIRING (24VAC)FIELD CONTROL WIRING (24

Pagina 23 - WASHABLE

Fig. 2—Dimensional DrawingDimensions (In.)UNIT SIZE A D E040-14* 24-1/2* 22-7/8* 23*060-14 17-1/2 15-7/8 16080-14 21 19-3/8 19-1/2080-20 21 19-3/8 19-

Pagina 24 - FRONT FILLER

Fig. 37—Control CenterA02278FLASH UPGRADE CONNECTOR (FACTORY ONLY) ACRDJ – AIR CONDITIONING RELAY DISABLE JUMPERHUMIDIFIER TERMINAL (24-VAC 0.5 AMP MA

Pagina 25 - VENT PIPE

the vent or liner manufacturer’s installation instructions. Care mustbe taken to prevent the exhaust gases from one appliance fromcontaminating the co

Pagina 26 - Table 6—Electrical Data

Table 8—Direct Vent Termination ClearanceA0500932→

Pagina 27

→ Table 9—Other than Direct Vent Termination ClearanceA0501333

Pagina 28 - Fig. 35—Relocating J-Box

2. Reposition combustion air intake housing plug fitting inappropriate unused intake housing connection.3. Install combustion-air pipe grommet (factor

Pagina 29 - Fig. 36—Wiring Diagram A02291

Table 11—Maximum Allowable Pipe Length (Ft)ALTITUDEUNIT SIZE(BTUH)DIRECT VENT (2-PIPE) ONLYNON-DIRECT VENT(1-PIPE) ONLYNUMBER OF 90° ELBOWSTermination

Pagina 30 - Fig. 37—Control Center

Table 11—Maximum Allowable Pipe Length (Ft) ContinuedALTITUDEUNIT SIZE(BTUH)DIRECT VENT (2-PIPE) ONLYNON-DIRECT VENT(1-PIPE) ONLYNUMBER OF 90° ELBOWST

Pagina 31 - Connections

Table 11—Maximum Allowable Pipe Length (Ft) ContinuedALTITUDEUNIT SIZE(BTUH)DIRECT VENT (2-PIPE) ONLYNON-DIRECT VENT(1-PIPE) ONLYNUMBER OF 90° ELBOWST

Pagina 32

The minimum vent pipe length for these furnaces is 5 ft. Short pipelengths (5-8 ft) may discharge condensate droplets. These conden-sate droplets may

Pagina 33

12. Slope combustion air piping (if applicable) and vent pipingdownward towards furnace a minimum of 1/4 in. per linear ftwith no sags between hangers

Pagina 34

This gas furnace may be used for construction heat provided that:• The furnace is permanently installed with all electrical wiring,piping, air filters

Pagina 35 - See notes on next page

Two-Pipe Termination Kit (Direct Vent/2-Pipe System OnlyDetermine an appropriate location for termination kit using theguidelines provided in section

Pagina 36

Furnace condensate is mildly acidic, typically in the pH range of3.2 to 4.5. Due to corrosive nature of this condensate, a condensatepH neutralizing f

Pagina 37

connections (furnace, A/C, or humidifier) must be terminated intoan open or vented drain as close to the respective equipment aspossible to prevent si

Pagina 38

UNIT MAY NOT OPERATEFailure to follow this caution may result in intermittent unitoperation or performance satisfaction.These furnaces are equipped wi

Pagina 39

4. Use Fig. 54 or wiring schematic to determine proper setupposition of CF switches. (See Fig. 36 and 48.)5. Replace main furnace door and blower acce

Pagina 40

NOTE: Low-heat-only switch, SW1-2, selects either the low-heat-only operation mode when ON, (see item 2. below) oradaptive heating mode when OFF, in r

Pagina 41 - (per code)

4. Flame-Proving-When burner flame is proved at the flame-proving sensor electrode FSE, the furnace control CPU beginsthe blower-ON delay period and c

Pagina 42 - (3 WRAPS MINIMUM)

CPU can turn on the air conditioning relay ACR to energize theY/Y2 terminal and switch the outdoor unit to high-cooling.The furnace control CPU can st

Pagina 43 - Based on 350 and 400CFM/Ton

BLWM will remain ON until the main burners ignite then shutOFF and remain OFF for the blower-ON delay (60 seconds inlow-heat and 35 seconds in high-he

Pagina 44

A00275Fig. 51—Two-Stage Furnace with Single-Speed AirConditionerFig. 52—Two-Stage Furnace with Two-Speed Air Con-ditionerA00276A00277Fig. 53—Two-Stage

Pagina 45 - Position

from the outside atmosphere and all flue products are discharged tothe outside atmosphere. See furnace and factory accessory termi-nation kit instruct

Pagina 46

A00279Fig. 55—Dual Fuel Thermostat with Two-StageFurnace and Single-Speed Heat PumpA00281Fig. 57—Two-Stage Thermostat With Two-Stage Fur-nace and Two-

Pagina 47

Notes for Fig. 51-58:1. Heat pump MUST have a high pressure switch for dual fuel applications.2. Refer to outdoor equipment Installation Instructions

Pagina 48

AVG. GAS SPECIFIC GRAVITY OF NATURAL GASHEAT VALUE 0.58 0.60 0.62 0.64AT ALTITUDE Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice

Pagina 49

AVG. GAS SPECIFIC GRAVITY OF NATURAL GASHEAT VALUE 0.58 0.60 0.62 0.64AT ALTITUDE Orifice Mnfld Press Orifice Mnfld Press Orifice Mnfld Press Orifice

Pagina 50 - See note 2

2. Adjust manifold pressure to obtain input rate.a. Remove burner enclosure front.NOTE: Manifold pressure MUST always be measured with theburner box c

Pagina 51 - Notes for Fig. 51-58:

EXAMPLE: 100,000 BTUH HIGH-HEAT INPUT FURNACEINSTALLED AT 4300 FT.Furnace Input Rateat Sea LevelXDerateMultiplierFactor=Furnace Input Rateat Installat

Pagina 52

SET TEMPERATURE RISEUNIT DAMAGE HAZARDFailure to follow this caution may result in overheating theheat exchangers or condensing flue gases in heat exc

Pagina 53

5. Turn off 115-v power to furnace.6. Reconnect inducer motor wire harness. Reinstall furnaceaccess door.7. Turn on 115-v power to furnace.8. Reset th

Pagina 54 - MANIFOLD

CHECKLIST—DIRECT VENT (2-PIPE) INSTALLATIONLOAD CALCULATION____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furnace Model

Pagina 55 - Table 17—Gas Rate Cu Ft/Hr

CHECKLIST—NON DIRECT VENT (1-PIPE) INSTALLATIONLOAD CALCULATION____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furnace Mo

Pagina 56

• When lever type gas shutoffs are used they shall be T-handletype.• The use of copper tubing for gas piping is not approved by thestate of Massachuse

Pagina 57

Copyright 2005 CARRIER Corp. • 7310 W. Morris St. • Indianapolis, IN 46231 58mvb1siManufacturer reserves the right to discontinue, or change at any ti

Pagina 58

CONDENSATE TRAP LOCATION (ALTERNATE UPFLOWORIENTATION)An alternate location for the condensate trap is the left-hand sideof casing. (See Fig. 2 and 8.

Pagina 59

c. Determine appropriate length, then cut and connect tube.CONDENSATE TRAP FIELD DRAIN ATTACHMENTRefer to Condensate Drain section for recommendations

Pagina 60 - Tab 6a 8a

CARBON MONOXIDE POISONING HAZARDFailure to follow this warning could result in personal injuryor death.Casing hole filler cap must be installed in blo

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