Carrier start-up and Manuale di Installazione

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38AUQ
Heat Pu mp Condensing Units
60 Hz
With Puron
R
(R---410A) Refrigerant
S i z e s 1 6 --- 2 5
Installation, Start---Up and
Service Instructions
CONTENTS
SAFETY CONSIDERATIONS 2....................
INSTALLATION GUIDELINES 2..................
INSTALLATION 7 -- 16...........................
Step 1 -- Plan for Unit Location 7..................
Step 2 -- Complete Pre--Installation Checks 8.........
Step3–PrepareUnitMounting Support 8...........
Step 4 -- Rig and Mount the Unit 8.................
Step 5 -- Complete Refrigerant Piping Connections 8...
Step 6 -- Install Accessories 12....................
Step 7 -- Complete Electrical Connections 12.........
PRE-START-UP 17...............................
System Checks 17..............................
Turn On Crankcase Heaters 17....................
Preliminary Charge 17...........................
START--UP 17 -- 23..............................
38AUQ Units 17...............................
OPERATING SEQUENCE 24......................
Indoor (Supply) Fan 24..........................
Cooling Unit Without Economizer 24...............
Cooling Unit With Economizer 24.................
Heating 24....................................
Defrost Cycle 24...............................
Supplemental Heating/Emergency Heating 25........
Cooling and Heating Shutdown 25.................
ROUTINE SYSTEM MAINTENANCE 25............
Quarterly Inspection
(and 30 days after initial start) 25..................
SERVICE 25 - 36................................
Refrigeration System 25.........................
Compressor Oil 25..............................
Servicing Systems on Roofs
with Synthetic Materials 25.......................
Liquid Line Filter Driers 26.......................
Filed Refrigerant Access Ports 26..................
Outdoor Coil Metering Devices 26.................
Refrigerant System Pressure Access Ports 26.........
Compressor Protection 27........................
Crankcase Heater 27............................
Commercial Defrost Board 27.....................
Comfort Alert Diagnostic Module 32...............
Outdoor Fans 34................................
Lubrication 34.................................
Outdoor Coil Maintenance and
Cleaning Recommendations 34....................
Service Parts 36................................
Fastener Torque Values 36........................
TROUBLESHOOTING 37.........................
APPENDIX A
Air Conditioner and Heat Pump with Puron
R
Quick Reference Guide 38........................
APPENDIX B
Wiring Diagram List 38..........................
APPENDIX C
Low Ambient Option — Factory Installed 39.........
START--UP CHECKLIST 47 -- 48...................
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1 2 3 4 5 6 ... 47 48

Sommario

Pagina 1 - Service Instructions

138AUQHeat Pu mp Condensing Units60 HzWith PuronR(R---410A) RefrigerantS i z e s 1 6 --- 2 5Installation, Start---Up andService InstructionsCONTENTSSA

Pagina 2

10Table 3 – Puron-duty Filter Drier(s)Model- S ize QtyLiquidLine ODDesiccantVolumePartNumber Ref38AUQ*16 21/2-in 16 cu. in. KH43LG08938AUQ*25 21/2-in

Pagina 3

11Make Piping Connections —Piping connections at the 38AUQ unit are ball valves withstub tube extensions. Do not open the unit service valvesuntil all

Pagina 4

12Step 6 — Install AccessoriesAccessories requiring modifications to unit wiring shouldbe completed now. These accessories may include WinterStart con

Pagina 5

1311 13L1L2 L3CTB1208/230-3-60460-3-60575-3-60Units Without Disconnect OptionUnits With Disconnect Option246135L1L2L3OptionalDisconnectSwitchDisconnec

Pagina 6

14Using unit-mounted convenience outlets: Units withunit-mounded convenience outlet circuits will oftenrequire that two disconnects be opened to de-en

Pagina 7 - INSTALLATION

15Thermostat —Install a Carrier-approved accessory thermostat accordingto installation instructions included with the accessory.For complete economize

Pagina 8 - Connections

16Table 7 – Electrical Data — 38AUQ*15--25 60 Hz UnitsUNITSIZE38AUQNOMINALPOWERSUPPLYVOLTAGERANGECOMPRESSOR NO C.O. or UNPWRD C.O.No. 1 No. 2 OFM POWE

Pagina 9

17PRE-START-UPIMPORTANT: Before beginning Pre-Start-Up orStart-Up, review Start-Up Checklist at the back ofthis book. The Checklist assures proper sta

Pagina 10

18Compressor Overload —This overload interrupts power to the compressor wheneither the current or internal motor winding temperaturebecomes excessive,

Pagina 11

19C10784Fig. 16 -- 38AUQ*16 Charging Chart38AUQ

Pagina 12 - Step 6 — Install Accessories

2SAFETY CONSIDERATIONSImproper installation, adjustment, alteration, service,maintenance, or use can cause explosion, fire, electricalshock or other c

Pagina 13 - Convenience Outlets

20C10785Fig. 17 -- 38AUQ*25 Charging Chart38AUQ

Pagina 14 - Installing Weatherproof Cover

21C10786Fig. 18 -- 38AUQ*16 Power Schematic (208/230-3-60 shown)38AUQ

Pagina 15 - Field Wiring

22C10787Fig. 19 -- 38AUQ*25 Power Schematic (208/230-3-60 shown)38AUQ

Pagina 16 - Legend and Notes for Table 10

23C10788Fig. 20 -- 38AUQ*16/25 Control Schematic38AUQ

Pagina 17 - PRE-START-UP

24OPERATING SEQUENCEBase Unit ControlsIndoor (Supply) Fan —The indoor fan contactor (IFC) is remotely located at thefan coil or fan section. If the th

Pagina 18 - *Times are approximate

25During the Defrost cycle, output EHEAT is also energized(if not already energized by a thermostat W2 demand);supplemental heater will be energized.

Pagina 19

262. Cover area in front of the unit service panel with aterry cloth shop towel to absorb lubricant spills andprevent run-offs, and protect drop cloth

Pagina 20

27Compressor ProtectionCompressor Overcurrent —The compressor has internal limbered motor protection.Compressor Overtemperature Protection (IP) —The c

Pagina 21

28DIPSwitchesSpeed-UpJumpersC09275Fig. 23 -- Defrost Control Board (DFB) ArrangementReversing Valve Control —The DFB has two outputs for unit reversin

Pagina 22

29Defrost —The defrost control mode is a time/temperature sequence.There are two time components: The continuous runperiod and the test/defrost cycle

Pagina 23

3UNIT DAMAGE HAZARDFailure to follow this caution may result in equipmentdamage or improper operation.Never install suction--line filter drier in the

Pagina 24 - OPERATING SEQUENCE

30FansServiceValvesC10791Fig. 26 -- 38AUQ*16 ExteriorOutdoor CoilOutdoor CoilDefrostThermostat(DFT)DefrostThermostat(DFT)High FlowAccess PortsLOCLOCHP

Pagina 25 - ROUTINE SYSTEM MAINTENANCE

31FansServiceValvesC10793Fig. 28 -- 38AUQ*25 ExteriorOutdoor CoilOutdoor CoilDefrostThermostat(DFT)DefrostThermostat(DFT)High FlowAccess PortHPSHPSLOC

Pagina 26 - (Part No. EC39EZ067)

32Comfort Alert Diagnostic ModuleThe Comfort Alert Diagnostic Module (CADM) monitorsand analyzes data from the Copeland Scroll® three-phasecompressor

Pagina 27 - Commercial Defrost Control

33Table 10 – LED Status CodesStatus LED Status LED Description Status LED Troubleshooting InformationGreen “POWER” Module has power Supply voltage is

Pagina 28 - Speed-Up

34Table 11 – CADM TroubleshootingMiswired Module Indication Recommended Troubleshooting ActionGreen LED is not on,module does not power upDetermine if

Pagina 29

35PERSONAL INJURY AND UNIT DAMAGEHAZARDFailure to follow this caution may result in personalinjury or equipment damage.Only approved cleaning is recom

Pagina 30 - Fig. 27 -- 38AUQ*16 Interior

365. Mix Totaline environmentally sound coil cleaner in a21/2gallon garden sprayer according to the instruc-tions included with the cleaner. The optim

Pagina 31 - Fig. 29 -- 38AUQ*25 Interior

37TROUBLESHOOTINGPROBLEM CAUSE REMEDYCompressor andOutdoor FanWill Not Start.Power failure. Call power company.Fuse blown or circuit breaker tripped.

Pagina 32

38APPENDIX AAIR CONDITIONER AND HEAT PUMPWITH PURON®— QUICK REFERENCEGUIDES Puron® (R-410A) refrigerant operates at 50 percent to70 percent higher pre

Pagina 33 - Table 10 – LED Status Codes

39APPENDIX CLow Ambient Option — Factory InstalledUnits with the factory installed low ambient option areequipped with a MotormasterRsolid--state head

Pagina 34 - Recommendation

4C10675Fig. 2 -- 38AUQ*25 Unit Dimensions38AUQ

Pagina 35

40Motormaster Sensor - Must be positionedon Vapor Stub(Fourth from Top)C10795Fig. 33 -- Motormaster Sensor Location:38AUQ*16Motormaster Sensor - Must

Pagina 36 - FASTENER TORQUE VALUES

41C10363Fig. 35 -- Wind Baffles -- Fabrication38AUQ

Pagina 37 - TROUBLESHOOTING

42C10366Fig. 36 -- 15 Ton Wind Baffle Brackets -- Fabrication38AUQ

Pagina 38 - APPENDIX B

43RIGHTBACKLEFTFRONTBOTTOMBRACKETTOP BRACKETSC10367Fig. 37 -- Wind Baffle Installation — 15 Ton Units38AUQ

Pagina 39 - APPENDIX C

44RIGHTBACKLEFTFRONTC10368Fig. 38 -- Wind Baffle Installation — 20 Ton Units38AUQ

Pagina 41

46Copyright 2010 Carrier Corp. D 7310 W. Morris St. D Indianapolis, IN 46231 Printed in U.S.A. Edition Date: 08/10Manufacturer reserves the right to c

Pagina 42

47START UP CHECKLISTI. PRELIMINARY INFORMATIONOUTDOOR: MODEL NO. SERIAL NO.INDOOR: AIRHANDLER MANUFACTURERMODEL NO. SERIAL NO.ADDITIONAL ACCESSORIESII

Pagina 43 - TOP BRACKETS

48CHECK VOLTAGE IMBALANCELINE-TO-LINE VOLTS: AB V AC V BC V(AB + AC + BC)/3 = AVERAGE VOLTAGE = VMAXIMUM DEVIATION FROM AVERAGE VOLTAGE = VVOLTAGE IMB

Pagina 44

5Table 1A — Physical Data — 38AUQ*16-25 Units — 60 Hz EnglishUNIT SIZE 38AUQ* 16 25NOMINAL CAP ACITY (tons) 15 20REFRIGERANT SYSTEM‡Refrigerant PuronR

Pagina 45

6Table 1B — Physical Data — 38AUQ*16-25 Units — 60 Hz SIUNIT SIZE 38AUQ* 16 25NOMINAL CAP ACITY (kW) 15 20REFRIGERANT SYSTEM‡Refrigerant PuronR(R---41

Pagina 46 - Catalog No: 38AUQ---03SI

71 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1838AUQA25A0C6–0A0A0Model Type Packaging38AU= Carrier Condensing UnitR--- 410A Refrigerant0=StandardType of

Pagina 47 - START UP CHECKLIST

8Do not install the outdoor unit in an area where fresh airsupply to the outdoor coil may be restricted or whenrecirculation from the condenser fan di

Pagina 48 - CHECK VOLTAGE IMBALANCE

9Table 2 – 38AUQ*16--25 Piping Recommendations (Two-Circuit Unit)R -410A Equivalent LengthModelNomi nal Capacit yLength Equiv 0-38 38-75 75-113 113-15

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